一、產(chǎn)品用途、結(jié)構(gòu) Application & Structure

　　本機(jī)主要用于紡織行業(yè)濾塵系統(tǒng)中的纖維收集，可以從含塵氣流中將纖維分離出來(lái)并進(jìn)行回收。機(jī)器主要由減速器、擠棉螺桿、進(jìn)風(fēng)筒、錐形網(wǎng)筒、出風(fēng)筒和電氣控制箱等部件組成。

It is used to collect the fiber in dust filter system in textile industry. It can separate the fiber from the air flow which contains dust.

It consists of speed reducer, feed screw rod, air inlet drum, cone net drum, air outlet drum and electrical control cabinet.

二、主要規(guī)格的技術(shù)參數(shù) Main Specification

　　機(jī)器的安裝形式為懸掛式和支撐式。具體外形安裝尺寸見(jiàn)(圖一)。

It can be divided into suspending and supporting types based on installation. Please refer to drawing 2

三、 工藝條件 Technical conditions

1、 機(jī)器要求在負(fù)壓下運(yùn)行。

Machine should run under negative air pressure.

2、 如處理化纖、毛紡等長(zhǎng)纖維時(shí)，需采取間隙運(yùn)行方式，此訂貨時(shí)需說(shuō)明。

Upon the long fibers such as chemical fiber and wool, the intermittent running method should be used. It should be stated clearly at the time of purchase.

四、 機(jī)器的安裝與調(diào)整 Installation and Adjustment

　　進(jìn)、出風(fēng)管的相對(duì)位置可以進(jìn)行調(diào)整，通過(guò)拆下進(jìn)、出風(fēng)筒的連接螺栓，然后轉(zhuǎn)動(dòng)筒體來(lái)改變相對(duì)位置。

　　機(jī)器懸掛在墻上或架子上，一般應(yīng)有預(yù)留孔，當(dāng)機(jī)器到位后再填入混凝土。亦可在墻上打穿孔，用鋼板條作背墊與機(jī)器的滑槽用雙頭螺栓夾緊在墻上。墻上的孔的直徑為18-22mm，機(jī)器安裝時(shí)，上下位置的調(diào)整可擰松滑槽螺栓做少量的調(diào)整。

　　機(jī)器出廠時(shí)已調(diào)整好，如果需要調(diào)整螺桿與剝棉條的間隙時(shí)，可按以下方法調(diào)整：將爪形墊圈的齒爪從螺母槽中退出，旋動(dòng)螺母，調(diào)整螺桿的上下位置。檢查螺桿與錐形網(wǎng)筒上銅剝棉條的間隙。螺桿不能嵌進(jìn)剝棉條，允許局部輕微接觸，其間細(xì)為0.235-2mm，調(diào)整完畢后，將吊緊螺栓擰緊，爪形墊圈的齒嵌入圓螺母的槽中。

Relative position of air inlet and outlet pipes can be adjusted. It can be achieved by disassembling the jointing bolt of air inlet and outlet pipes then turning the body of pipe.

When the machine hangs at the wall or framework, a hole should be prepared in advance. After the machine is installed properly, then add the concrete. On the other hand, it can be achieved by another method. Drill a hole at the wall. The grooves of the machine are kept firmly at the wall by stud as well as steel plate as the back pad. The diameter of the hole in the wall is 18-22mm.Upon the installation of the machine, the upper and down positions can be adjusted slightly through tightening up or down the bolt of the groove.

When the machine is delivered from the company, usually the adjustment is in good condition. If it is necessary to adjust the gap between the screw rod and stripping rail, please follow the following method. Take the rack of the jaw pad out of the nut channel. Adjust the upper and down position of the screw rod through rotating the nut. Check the gap between the screw rod and the copper stripping rail at the cone net drum. Screw rod cannot be inlaid into the stripping rail. Local connection lightly is allowable. Its gap is 0.235-2mm. When the adjustment is finished, tighten up the bolt. The tooth of the jail pad is inlaid into the channel of the round nut.

(圖一)

LFU042 型纖維壓緊器外形圖 Fiber Separator Outline

五、機(jī)器的操作運(yùn)轉(zhuǎn) Operation of this machine

1、 開(kāi)車(chē)前，應(yīng)檢查設(shè)備是否完好，各部分零件是否松動(dòng)。

Before operation, check the machine and ensure it is in the good condition and all parts are tightened.

2、 檢查減速器的油標(biāo)，油面線應(yīng)在油標(biāo)孔的2/3位置處，潤(rùn)滑為機(jī)械油N32(40°C時(shí)的運(yùn)動(dòng)黏度為32mm2/S)。

Check the oil line of the decelerator. Oil surface line should be in the 2/3 position of the oil line hole. Lubrication should use mechanical oil N32(run viscosity is 32mm2/s upon 32oC)

3、 電氣部分：電源開(kāi)關(guān)Q用于電源的通斷，控制開(kāi)關(guān)(SB3)用于自動(dòng)和手動(dòng)選擇。置于自動(dòng)位置時(shí)，電氣連續(xù)運(yùn)行，(SB3)置于手動(dòng)位置時(shí)，控制機(jī)器的正轉(zhuǎn)點(diǎn)動(dòng)與反轉(zhuǎn)點(diǎn)動(dòng)。

Electric Parts: Power switch(Q) is to control the on and off of the power. Control switch (SB3) is to choose automatic or manual operation. If it is in the automatic position, machine will be in continuous working condition. If it is in the manual position, control the machine to run at the clockwise or anti-clockwise revolving.

4、 本機(jī)與其他設(shè)備配套使用并進(jìn)行集中控制時(shí)，電氣電氣調(diào)試按相關(guān)的機(jī)組電氣調(diào)試說(shuō)明書(shū)和參照相關(guān)的電氣原理圖進(jìn)行。

If this separator is used with other equipments and are controlled together, electric debug is in accordance with the related electric adjustment instruction and electric principle chart.

5、 機(jī)器的試運(yùn)行：首先檢查機(jī)器的接線是否良好，各元件有無(wú)損壞，檢查完畢，接通電源，置(SB3)手動(dòng)狀態(tài)，按正轉(zhuǎn)點(diǎn)動(dòng)按鈕(SB4)，本機(jī)螺旋葉片逆時(shí)針?lè)较蛐D(zhuǎn)(見(jiàn)附圖)，按反轉(zhuǎn)點(diǎn)動(dòng)按鈕(SB5)，本機(jī)螺旋葉片反方向旋轉(zhuǎn)，如不是，則交換電動(dòng)機(jī)兩根接線。手動(dòng)工作狀態(tài)，風(fēng)機(jī)不工作，置(SB3)于自動(dòng)位置上，按下啟動(dòng)按鈕(SB2)，本機(jī)與風(fēng)機(jī)同時(shí)啟動(dòng)并開(kāi)始工作。注意：風(fēng)機(jī)轉(zhuǎn)向應(yīng)正確。

The trial run: First of all, check and ensure that all circuits are in good condition and all components have no damage. Then turn on the power source. Put (SB3) in manual position. Spiral blade of the separator revolves at the anti-clockwise direction (see attached chart). Press (SB5), spiral blade of the separator revolves at the opposite direction. Otherwise, exchange any two among the three phase lines of the electric motor. If in the manual condition, the fan will be out of work. Turn (SB3) in the manual position and press (SB2), the separator and fan will be launched simultaneously and start to work. Attention: The revolving direction of the fan should be correct.

六、機(jī)器的維護(hù)保養(yǎng) Maintenance

　　每天觀察纖維排出過(guò)程是否暢通(二次以上);每周清潔一次內(nèi)外筒，去除留在網(wǎng)筒內(nèi)的纖維或雜質(zhì)，以保證網(wǎng)筒暢通。

　　定期檢查減速器是否有異常響聲，如有，則應(yīng)更換機(jī)械零件，檢查減速器輸出軸下部的滲漏情況，如有，則應(yīng)更換密封件或修理。檢查減速器油位線，正常情況應(yīng)是油標(biāo)窗高度的1/3-2/3，如低于此高度，則要加油。

　　檢查擠棉螺桿與網(wǎng)筒上剝棉條的間隙，若剝棉條有嚴(yán)重磨損或凹坑，則應(yīng)更換或調(diào)整，調(diào)整方法參照(六)進(jìn)行。

　　每年，上述內(nèi)容全做一遍，檢查機(jī)器各結(jié)合部件是否緊固，如松動(dòng)，則應(yīng)將螺栓擰緊。

　　檢查減速器密封及軸承的磨損情況，如磨損較大或損壞則應(yīng)進(jìn)行調(diào)換。

　　清洗減速器及更換潤(rùn)滑油。將減速器卸下并拆下蓋板，油放盡。用火油進(jìn)行清洗，清洗完畢后加油。油的牌號(hào)為：機(jī)械油N32(40°C時(shí)的運(yùn)動(dòng)黏度為32mm2/S)。在檢查和清洗減速器時(shí)，請(qǐng)?zhí)貏e注意圓錐齒輪的嚙合情況。

Every day check and ensure that discharging process of the fiber is smooth at least 2 times. Clean up the inner and outer drums once per week. Remove the fiber or contaminations in the net drum to ensure that net hole is smooth.

Check and ensure that speed decelerator does not have the abnormal noise regularly. If it has, replace the mechanical parts and check whether the discharge axle’s down end of the decelerator is leaked oil or not. If leakage happens, change the seal or repair. Check the oil line of the decelerator which usually should be in the 1/2-2/3 of the oil division mark’s height. If under this height, add the oil.

Check the gap between feed screw rod and striping rail at the net drum. If the striping rail is seriously worn or has cavities, replace with another one or repair. Repair method is in accordance with above mentioned in item 6.

Every year the above mentioned check should be done fully. Check and ensure that all parts of the machine are tightened. If relaxed, tighten up the bolt.

Check and ensure that the seal and gear of the decelerator is not worn. If they are worn seriously or damaged ,replace a new one.

Clean the decelerator and replace the lubrication oil. Lift the decelerator off and take off the cover. Discharge all the oil. Clean the decelerator with kerosene. After the cleaning completes, add the oil. Oil brand should be mechanical oil N32((run viscosity is 32mm2/s upon 32oC). Upon check and clean the decelerator, it is very important to notice the tooth matching of the cone gear.

七、故障及排除 Malfunction and troubleshooting